SensorSIM-PLC

Test smarter, commission faster, and troubleshoot with confidence with the new SensorSIM-PLC.

SensorSIM-PLC is a compact, versatile sensor simulator built for testing and validating control systems, particularly PLC-based systems used in mining, manufacturing, and production environments.

It enables engineers, technicians, and commissioning teams to simulate common field sensor signals without requiring physical sensors, reducing downtime and risk during testing and troubleshooting.

Whether you’re commissioning a new system, fault-finding an input issue, or running training scenarios, SensorSIM-PLC provides reliable and repeatable signal simulation in one simple device.

Key Features

SensorSIM-PLC includes multiple industry-standard outputs:

• 0-5 V Analog Output
• 0-10 V Analog Output
• 4-20 mA Current Loop Output
• 0-10 kΩ Potentiometer Output
• Push Button Digital Output
• Input Status LED for quick visual feedback

Each output allows controlled signal simulation to verify PLC inputs, scaling, alarms, and control logic.

Typical Use Cases

• PLC input testing and verification
• Commissioning and pre-start checks
• System development and factory acceptance testing (FAT)
• Maintenance and fault diagnosis
• Training and demonstration environments
• Temporary sensor substitution during repairs

A straightforward solution for simulating field sensors without the hassle of real hardware.

Need a custom version or additional signal types?
Copper Encode offers custom electronics design and modifications to suit your application. Get in touch to discuss your requirements.